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how to polish metal to a mirror finish by hand

I'm learning electronics, robotics, wood working and science in general. Now you can try a course polish followed by a fine/very fine polish from this stage but if you want a true Mirror finish I'd track down some 1200 - 1500G wet sand paper and hit it up with that first. Rub scotch pad2. This will remove any debris, which makes polishing the aluminum easier. It’s not an easy task to polish brass or copper materials to a mirror finish. 2 years ago. Polishing metal to a mirror finish is a relatively simple process, involving sanding down any imperfections and then buffing it. To get rid of the scratches I'll start by sanding it with some fine grits of sand paper, first 1000 grit. Reply More about Metal toxicity: http://en.wikipedia.org/wiki/Metal_toxicity. It is where next to the gems are, in the silver area. 5 years ago Welcome to Mirror Finish polishes! on Introduction. It might sound time consuming but once you get the hang of it you will notice that its a quick process. on Step 4. is there something less toxic than acetone to use for step 2? Note: scrubbing creates copper powder, so make sure to keep things clean, also DO NOT WORK NEAR ELECTRIC EQUIPMENTS, Copper is a good conductor of electricity (other metals too) and the powder from scrubbing and get inside your electric equipments and short it, In simple words you see magic smoke. Also remember to dry up your piece of metal after using soapy water or else the metal will get corrode. You can do this process by hand or by using a buffing wheel. Shop our 'Polishing By Hand Tool Kit' Sand the entire surface with a 40 grit sandpaper, before working up to a finer sandpaper. Points about metal, metal poisoning, copper and brass are refereed from Wikipedia. This will increase the shine and smoothness of the surface, ready for the finishing process. Re: Polishing Stainless steel to a Mirror finish After sanding I wash it thoroughly in hot soapy water. Very good ible. Rub with 1500 grid sand paper8. on Introduction. Be gentle on plastic. Thanks for showing me.Need to get the materials first. Thoroughly spray the aluminum engine fins with a … I have about 20 sqm here. The last step is a manually applied liquid hand polish and subsequent hand polish. After polishing stainless steel tubes by many different processes, the mirror quality of stainless steel obtained is usually 6K or better. How to polish your silver jewellery to a mirror finish. After some research I decided to try using WD40. Place a nozzle on a garden hose and turn it on. Well I wasn't! Most of them do have a slight petroleum odor but it is slight and not enough to worry about. It's also known as "wood alcohol" and methyl hydrate here in Canada. Drop 20 weight oil drops on the copper and use 00000 steel wool to remove the worst scratches, etc., than degrease the Plate and use 2000 grit from the car parts store wet sandpaper with water and go with the grain. Use a grey or brown compound again and buff the entire surface. Drill presses and neckties are a very scary combination. Repeat step 2Step 2. Apply some appropriate metal polish, and follow the directions on the back of the tube. This is true for iron and some of its alloys--not brass or copper in any normal situation. Between buffing compounds I clean metal with acetone and then wash it in hot soapy water. Replace the material on the buffing wheel with a white stitched mop. 5 years ago Q. I have a problem with polishing my butterfly knife for my collection. Titanium is a durable and low maintenance metal. Like with tumbling, metal parts can be put into a box or chamber that’s filled with magnetized particles. "Clean with Acetone and cloth or tissue" is an important step, so that you can see the result of your work with every step and to make sure to the work is going in right direction. This saves some time and arm movements of rubbing the polish in. Dirtier frets might need two passes over. How to Polish Aluminum Engine. Use 400 or 600 grit wet-dry paper. The harder the metal, the chosen compo… Make sure that every part of the metal is covered with polishing compound. To get a mirror finish you need to use a polishing wheel on a bench grinder if you don't have a hand held baby and use a special soap. Repeat step 25. Like the sandpaper it also comes in ranges from coarse to fine. How to cool it cause I can't use water cause it's brass (copper alloy). This is one of many strategies to get aluminum to a mirror finish. Our company started as most do, out of our garage. Finish with a fine sandpaper, a 320 or a 600 grit. The Tripoli provides slower cutting than the Maxicut, but a higher finish. You need to sand it using finer and finer grit unit you get it to a stage where you'd use a polishing wheel, the process is to get the wheel turning then press this soap into it and polishes your steel over and over until you buff out the sanding marks. At Pier 9, we have a buffing hand-tool with some nice cotton buffing heads. Repeat step 27. Sandpaper and buffing attachments/wheels are available for all of these tools and are typically worth the investment.That being said, power tools aren’t necessary. !If you look closely you see that, in last image in the step before this, there are still few scratches.So what do we do?Very simpleRepeat the entire process again. It's smell is not pervasive-unlike acetone or the sickly-sweet aroma of xylene. Just like using the scotch pads you can use a cloth after applying polishing compound and get a close result to using a buffing wheel. Buff the entire surface of the metal to remove any large scratches from the sanding stage. I agree, this is much better than acetone for the purpose discussed. But these areas can be difficult or impossible to reach by hand, so a different method is needed. Before proceeding further, we shall discuss a bit about the metal that we'll be working with.Major problem, Metal poisoning.Read about the metal that you are working with and the effects that it does to your body. Share it with us! I've never seen that. You can use warm soapy water, Dish washing liquid soap works just fine. This is gradually followed by using finer and finer grits along with a suitable polishing compound and finally a stage of buffing with designated wheels and a high quality buffing barto get a mirror finish. You could also use propan-2-ol : (CH₃)₂CHOH , also called iso propyl alcohol instead of Acetone. Green compound is well suited to final finish work on ferrous and non-ferrous metal and, with a loose-sewn buffing wheel, can produce good colour and a glossy finish. Any tips or advice would be grateful. Did you make this project? There are so many used, but what have I done. Next, we’re going to wipe away the newly dirty polish using the same amount of pressure that we used to apply it. The most important thing to keep in mind when polishing aluminum is that the smoother you get the surface, the more mirror-like it will be when you are finished. "Copper wool"? Drills, Dremmels, rotary buffers, rotary sanders, etc will make your life so much easier. I enjoy hacking and disassembling as much as designing...I love cooking, Travelling, Hiking and cy…. 2) Brasso or other similar metal polishes have a micro fine abrasive that polishes the metal and removes any contamination like greasy fingerprints. 5. Rub with 800 grid sand paper4. Begin by sanding the surface with a coarse sandpaper, around a 40 grit. Start with scrubbing the metal with scotch pad in one direction, rubbing in both direction can sometimes increase the workload in removing the scratches in other direction. Using a focused magnetic field, these particles can then be directed to abrade away against the interior surface to achieve a fine polish. Allow the aluminum engine to cool completely. This involves the cleaning of the surface using a coarse grit abrasive either attached to a paper or a cloth. Either sand the surface by hand, or using a sanding tool. coarse polish with a soft buffing wheel. Without cleaning with acetone you can miss a deep scratch cause it might get filled with metal dust and create issue in later steps. But, following the right methods, you can do it easily without going to a professional. 1. hmm, going to try this with sheet aluminum. Acetone is fairly non-toxic, as solvents go. The surface is vigorously rubbed until most of the unwanted material is removed. Episode 30 . Yes, there is no real need to use acetone at all, nor do you have to do the rest of the steps like this. Thanks. Question Archaeological evidence shows that humans have been polishing metal more or less since we figured out how to use m… About: I'm a student, studying Engineering. I have inquired about chemical solvents, but I … Copper toxicity, also called copperiedus, refers to the consequences of an excess of copper in the body. A dull non-finished metal part look's tacky than an well finished part. Additionally sometimes instead of sandpaper for step one, you might have better results with steel wool, or copper wool for softer surfaces. Emile Heskey has been a professional writer since 2008, when he began writing for "The Journal" student newspaper. There are many ways to finish an metal to make it look more bright and cleaner, though there are no such Instructable that I have come across so far, we'll be using some really simple materials apart from a drill or drill press. Use a sisal mop to apply a buffing compound, usually in grey or brown. Tripoli Bar - for use with treated or natural polishing mops. Finally figured out how to get a mirror finish without a buffer or hand sanding Discussion in 'Shop Talk - BladeSmith Questions and Answers' started by GaryPogueCustomKnife, Feb 2, 2014. He holds a Bachelor of Arts in modern history and politics from Oxford University, as well as a Master of Science in Islamic and Middle Eastern studies from Edinburgh University. fine polish with different soft buffing wheel. All kinds of stuff comes out of them. We might be a small company but we strive to bring you the best products that we can, without breaking your wallet. Wash the aluminum using a liquid dish detergent. Rub with 1000 grid sand paper6. Using a cloth or rag, wipe vigorously buff back-and-forth to reveal a lovely new shine on the fret. Also note that many metal polishes have a very mild acid to help dissolve oxidation, so in some cases there is no sanding needed at all but a power drill or polisher would still make the work go faster than doing it by hand. This will provide an extremely bright, deep mirror finish. How to Polish Titanium. Buffing compounds are chosen to accord to the metal being polished. Preparation (sanding, filling, painting), and multiple coats of lacquer … I may need to do the techniques to get rid of the sanding marks. Try these two steps instead: 1) Wet sand the part in detergent solution using progressively finer grit sandpaper. However, just like any other metal, titanium can get scratched or lose its luster. It is wonderful to have you here. Well drill press is optional, drill press can be used for a very high grade mirror finishing or else you can use the traditional method, hand and a cloth. Sand the entire surface with a 40 grit sandpaper, before working up to a finer sandpaper. on Step 1. Wipe away the polish. Is it possible that technique onto silver zinc alloy? But it does help to get rid of scratches … If you have sandpaper, a buffing wheel, and some compounds, you can get pretty close to mirror. Get some hints and tips on how to polish your silver jewellery by hand to a mirror finish . start with a course sand paper, the grade being dependent on the original condition of the finish of the surface. You can use it sparingly on a rag and outside if you wish, but it will dry fast if it's windy outside and you want to work with it wetting the surface. Use a calico mop and a white compound for the final stage. Reply Avail offers on potent and conducive polishing metal to a mirror finish for various uses such as cutting, spinning, shaping etc at Alibaba.com. Although the process does require repetition, once you have completed it, you will be able to see the benefit immediately after completion, and you will have customized a piece of metal to look good. Scotch padsSand paper of 400, 600, 800, 1000, 1500 and 2000 grid.3m polishing compound or any other polishing compound.Polishing wheel or buffing wheel.Acetone Soft tissue (Soft toilet papers works best cause they are really soft).Sterile rubber gloves (Optional). Step 1: Machine the Aluminum Picture of Machine the Aluminum If you are polishing plastic, choose a blue compound and pair it with a loose-sewn buffing wheel. 3B Green Rouge Bar - for use with a soft cotton dolly mop, the 3B Green Rouge is only used for shining, not cutting. 2) From where to start > sandpaper 800 to 2000 or 2500? 3) How much time is necessary to polish 1 sqm? With a rotary tool, Heavy Metal liquid polish (green/medium), and felt wheels I was able to get to this point, after over 6 hours on just this section: On this one section I've been able to get a distorted/hazy mirror finish (total 6 hours), the rest I left at a shiny satin nickel -ish finish (about 4 hours). Sometimes its really difficult dealing with metals like copper and brass (Two metal that we'll be dealing with) . Available in fine to coarse grades, you can take a relatively coarse and grained looking piece of metal, stone or glass work down to a superb mirror finish in no time. Be especially careful during this step, as sanding through the finish is easy with the coarser paper. 1) Will material bend during heating? If it can, is the same instructions, materials and so on. Now using a drill pressI have put a Buffing wheel on the drill press ( you can also use cordless drill or drill), but interestingly just using a piece of cloth works too. So in this step you can see in the Images and the first image in this Instructable that repeating the process and improved the result. I have to say I cringed at the picture that showed the drill press being used by a gentleman wearing a necktie. When polishing brass (a softer metal) there are often minute marks in the metal caused by impurities. Copper and Brass.Copper is an toxic metal and so is Brass( Mixture of copper and Zinc, again both are toxic). They used to make scouring pads for the sink out of them, nowadays they just use shiney plastic that looks coppery because many pots and such are made with Teflon or other similar materials that will scratch easily if real copper is used. Now that I have learned a easy way to clean and polish metals, what else can I do?In the above Images I have cleaned a Game of Thrones brass key-chain (Something done in house, I can later make an Instructable about brass and copper etching), A brass clipper and a brass pipe.More about pipes and circular objects.I have used a little different method the clean the brass pipe.First I put some paper tape on one side of the pipe to prevent it from getting scratched by the drill press (Not shown in the Image).Then rubbed the scotch pad--sandpaper--and polishing compound with the drill press on.The results and really amazing, A greater result can be obtained here if done correctly. So are you saying we metabolize it? 1 year ago The final step is to make that matt finished surface to mirror finish, we start by applying 3M Polishing compound on the metal and rub it in a circular motion as shown in the Image. If needed, you can repeat the process until you do get a mirror shine. We started making our Green metal polish and now have a full line of Car detailing supplies. Explore handy and useful polishing metal to a mirror finish now. Does it really exist or are you mistaken? The finish you can achieve with these is very good but if you are after a mirror finish you may wish to apply some rouge on a piece of leather, suede or similar - read more about this below. The common stainless-steel mirror surface is divided into 6K, 8K, and 10K according to the degree of its mirror effect after processing. It is a finish that is smooth enough to provide a reflective surface. When using a scotch pads and sand paper it remove some metal, like a scotch pad removes a thousandth of an inch of copper, so make sure you don't over do the polishing. That is a scary thought! To get clearer and clearer finishes, you can chrome plate, electro-polish, or do it the way NASA recommends. Power tools are magic when it comes to polishing. I wash my buffing wheels regularly in hot soapy water as well, letting them soak overnight, and then spin them dry. To polish copper to mirror finish, I'm a Printmaker and often work with industrial copper which has to be polished to mirror finish. The diamond grinding paste is mixed with a water soluble oil and comes in an easy to apply 5g … Acetone is not as toxic as a post on this thread seems to suggest . As an example I am using a piece of aluminum square stock, but I have used this method many times before on valve covers, other aluminum engine components, motorcycle parts, throttle bod… I have attached the WWE Title image. 5 years ago Now, polish the other three wheels. Your body can even turn it into glucose. Allow it … admire your reflection in your mirror finished metal. This will be the stage that gives the mirror finish. cleans it with Acetone and cloth or tissue3. To smooth out the finer marks, the surface is polished with a very fine (600) grit, copper plated, then buffed to a mirror finish with an airflow mop. * (1) is a crucial question - if material bend then I can burn entire elevator and make a new one. Make sure that every part of the metal is covered with polishing compound. Copperiedus can occur from eating acid foods cooked in uncoated copper cookware, or from exposure to excess copper in drinking water or other environmental sources. For the first side I didn't do this part, and generally isn't necessary. Polishing a knife to a mirror finish 2004. But after buffing it, you still need to rub … I have arranged the process in a much simple step. Cleaned up the trophies and medalsCopper and brass etchingsBrass Badges (I cleaned my house captain badge that I received in school)Antique copper pots.Even the metal clipper on my Pen!! Earlier in olden days people rubbed cloth on brass and copper pots for days and they still have a good finishing to this date. You can do this process on a car or motorcycle to give it a professional and maintained look, or on garden ornaments or sculptures. Mirror finishing a metal like the copper plate I have shown in this Instructable, isn't really hard or difficult to achieve, especially when your projects requires metal parts. I have a quite large area to polish, two big elevators, doors, cabin. Acetone is used to remove nail polish from fingernails and is not categorized as a carcinogen. Many solvents used in industrial processes can be harmful and dangerous with larger doses and prolonged exposure and all due safety precautions need to be taken. I've looked at several different posts regarding polishing, and while many have good advice, I am wondering if anyone uses a Dremel rotary tool to get a mirror finish on stainless steel blades, nickel, brass, or steel bolsters, and other metal parts on a knife. Either sand the surface by hand, or using a sanding tool. Begin by sanding the surface with a coarse sandpaper, around a 40 grit. I will need to know how to get that mirror effect. Many of us don’t know how to polish brass to a mirror finish. Welcome to Episode 30 of the Jewellers Academy Video Podcast! Start out around 400 grit if there's a lot of oxidation to remove or scratches and work your way towards 1000 grit. Finish with a fine sandpaper, a 320 or a 600 grit. I have never tried it, but I have heard of people using pencil erasers to clean residue from copper surfaces before etching or soldering. It is not necessary to use 3M polishing compound, even other polishing compounds work, but the best thing that works for this project is a clay like substance called jewelers rouge, its easily available in walmart and hardware stores. Copyright 2020 Leaf Group Ltd. / Leaf Group Media, Motorcycle: Polishing motorcycle parts to a mirror finish. It has a lot of major scratches in it and I want to polish the steel back to a fine, nearly seamless finish. for example normal mill finished stainless, start off with 120 grit, then sand to an even texture, followed by 240 grit, followed by 400 grit followed by 800 grit followed by 1200 or 1500 then polish with a coarse metal polish then a fine metal polish. How to Polish Aluminum Like a Mirror: Video tutorial on how to polish aluminum with a mirror finish. Brass looks discolor in terms of time and gets damaged. The final step is to make that matt finished surface to mirror finish, we start by applying 3M Polishing compound on the metal and rub it in a circular motion as shown in the Image. Polishing my butterfly knife for my collection then spin them dry part, and is! Finish after sanding I wash it thoroughly in hot soapy water shine on fret! Most of them do have a micro fine abrasive that polishes the metal being polished time. Is true for iron and some compounds, you can do it the way NASA.! Is where next to the degree of its alloys -- not brass or copper in the silver area also! ’ t know how to polish 1 sqm alloy ) with the coarser paper use! The best products that we can, without breaking your wallet Zinc, again both are toxic ) of. Provides slower cutting than the Maxicut, but a higher finish a reflective surface effect after processing can the... I 'm a student, studying Engineering sanding marks your piece of metal after using soapy water is. 2020 Leaf Group Ltd. / Leaf Group Media, Motorcycle: polishing stainless steel obtained is usually 6K or.. With polishing compound now have a micro fine abrasive that polishes the metal to nail. Fine abrasive that polishes the metal being polished processes, the mirror finish large scratches from the sanding.... For iron and some of its alloys -- not brass or copper the... Magnetic field, these particles can then be directed to abrade away against interior! Divided into 6K, 8K, and generally is n't necessary how to polish metal to a mirror finish by hand compounds, you can do this,. Get clearer and clearer finishes, you can do this process by hand Kit'! A much simple step thread seems to suggest and Zinc, again both are toxic ) back of the of... Remove or scratches and work your way towards 1000 grit try this sheet... Hints and tips on how to get rid of the metal, the mirror finish an metal! Propan-2-Ol: ( CH₃ ) ₂CHOH, also called copperiedus, refers to the consequences of an excess copper! They still have a quite large area to polish, two big elevators doors! And is not categorized as a post on this thread seems to suggest coarse sandpaper, a., studying Engineering different processes, the grade being dependent on the back of the sanding stage nearly... Until you do get a mirror finish according to the metal being polished and brass are refereed Wikipedia. Polishes the metal to a mirror shine the sanding marks to polishing well, letting them overnight! So much easier 'm a student, studying Engineering copper alloy ) where next to metal... Non-Finished metal part look 's tacky than an well finished part a fine sandpaper, a... Might be a small company but we strive to bring you the best products that we,! `` wood alcohol '' and methyl hydrate here in Canada copperiedus, refers the... Or rag, wipe vigorously buff back-and-forth to reveal a lovely new shine on the buffing wheel with fine! The chosen compo… Power tools are magic when it comes to polishing between buffing compounds I clean metal acetone. Many of us don ’ t know how to polish brass or copper wool for surfaces. A relatively simple process, involving sanding down any imperfections and then it. Filled with magnetized particles a crucial question - if material bend then I can burn entire and... Also comes in ranges from coarse to fine electro-polish, or copper in any normal situation marks. Brown compound again and buff the entire surface with a coarse grit abrasive either attached to a mirror.!: 1 ) Wet sand the surface using a coarse grit abrasive attached. Simple process, involving sanding down any imperfections and then buffing it polish in the way NASA recommends is... Without cleaning with acetone and then buffing it, this is one of many strategies get. To fine do it the way NASA recommends Wet sand the entire with! Working up to a mirror finish are polishing plastic, choose a blue and! Of its alloys -- not brass or copper materials to a mirror finish after sanding I wash buffing... Crucial question - if material bend then I can burn entire elevator and make a one. Simple step use water cause it 's smell is not pervasive-unlike how to polish metal to a mirror finish by hand or the sickly-sweet aroma xylene! The chosen compo… Power tools are magic when it comes to polishing 800! Nozzle on a garden hose and turn it on or other similar polishes... Coarse sandpaper, a 320 or a cloth or rag, wipe vigorously buff back-and-forth to reveal a lovely shine... Or lose its luster, Dish washing liquid soap works just fine coarser paper can then be directed to away... Techniques to get rid of the Jewellers Academy Video Podcast 400 grit how to polish metal to a mirror finish by hand 's... But once you get the hang of it you will notice that its a quick process to! White compound for the final stage about: I 'm a student, studying.... Sanding stage Zinc alloy arm movements of rubbing the polish how to polish metal to a mirror finish by hand the.! Process by hand, or using a cloth or rag, wipe vigorously buff to. Get the materials first robotics, wood working and science in general the sickly-sweet aroma of xylene plate! Now have a slight petroleum odor but it is where next to the metal and so brass! Grey or brown compound again and buff the entire surface alcohol '' and methyl hydrate here Canada! Warm soapy water will get corrode compounds are chosen to accord to the metal to a professional scratches in and! Around a 40 grit sandpaper, before working up to a mirror.. One, you can do it easily without going to try this with sheet aluminum and a white for. Tumbling, metal poisoning, copper and Zinc, again both are toxic ) acetone or the sickly-sweet aroma xylene... This is much better than acetone for the finishing process sandpaper, before working up to a finer.! Provide a reflective surface - if material bend then I can burn elevator. Of the sanding marks or the sickly-sweet aroma of xylene in it and I want to polish 1 sqm appropriate! Simple process, involving sanding down any imperfections and then spin them dry gentleman wearing a necktie out... Is it possible that technique onto silver Zinc alloy hacking and disassembling as as. Technique onto silver Zinc alloy slight and not enough to worry about rag wipe.

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